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Awarded the "Robustness" award at the Robotics Challenge 2026.

FAPS: End-to-end process chain for the automated production of hybrid wiring harness modules

The Chair of Manufacturing Automation and Production Systems (FAPS) is consistently developing its contribution from the Robotics Challenge 2025. The focus is on establishing a continuous process chain for the automated manufacturing of a hybrid wiring harness module.

Result and solution approach

With its contribution to the Robotics Challenge 2026, the FAPS chair aims not only to automate individual assembly operations, but also to map a complete process chain for a hybrid wiring harness module. The demonstrator builds on the results of the Robotics Challenge 2025 and systematically develops them further towards a comprehensive and near-series production process perspective.

The focus is on linking multiple process steps within a common automation concept. This expands the consideration of individual subtasks into a consistent overall process. The article demonstrates how different automation functions can be combined into a seamless process chain, resulting in new solutions for industrial implementation.

Why this approach is relevant in practice

This approach is particularly relevant for technology transfer because it places greater emphasis on series production capability. The focus is not on the isolated technical feasibility of individual process steps, but rather on the design of a consistent and robust process logic. In this way, FAPS makes a significant contribution to the question of how hybrid wiring harness modules can be manufactured economically, reliably, and automatically in the future.

About FAPS

The Chair of Manufacturing Automation and Production Systems (FAPS) at Friedrich-Alexander University Erlangen-Nuremberg combines fundamental research with industry-oriented development. Its focus areas are automation technology, mechatronic systems, and the transfer of scientific findings into industrial applications.

Further information about the FAPS chair can be found at: www.faps.fau.de

Results video of the solution approach from the FAPS chair
The winning team from the FAPS chair at the Robotics Challenge 2026
Contact Person

Robert Süß-Wolf
Research Coordination Management Set

robert.suesswolf@arena2036.de
Contact person

Alexandra Popa
Knowledge transfer and science communication